Door-type Extended Hood DishwasherD-HBTM5, DHBTCM5 High Temperature Extended Hood with Built-in Booster HeaterChampion Industries, INC. 3765 Champion
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1Installation!!ATTENTION!!Use caution when moving or lifting the dishwasher to prevent damaging the dishwasher or the installation site. Check doorway
2InstallationElectrical ConnectionsElectrical knockoutlower rear cornerATTENTIONA qualified electrician must connect the main incoming power to the di
3InstallationElectrical ConnectionsElectrical Power ConnectionMain Terminal BlockMACHINE ELECTRICAL CONNECTION!!ATTENTION!!Electrical and grounding co
4NOTE: Only qualified personnel should make dishwasher plumbing connections. Connections must meet local plumbing and sanitary codes. Improper install
5Installation1. All models are GRAVITY DRAIN machines equipped with a 2" O.D. hose connection.2. The maximum flow rate is 15 U.S. gpm/56.8 Lpm.
6InstallationSteam Coil Tank Heat and Steam Booster HeaterNOTE: Only qualified personnel should make dishwasher steam connections. Connections must me
7InstallationSingle Source Gas Booster HeaterThe illustration below details a single source gas heated machine consisting of a tank heat hot water coi
8InstallationPurging Air from the Dishwasher/Booster Heater System Follow the procedure below to purge the air from the system. Plumbing and electric
9Installation1. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing equipment needs.2. Labeled detergent control ci
COPYRIGHT © 2010 All rights reserved Printed in the USAFor future reference, record your dishwasher information in the box below. Model Number___
10Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pump if a door is raised while the dishwasher
11InstallationScrap Screens and Screen Support 4. Make sure the scrap screen support is positioned across the wash tank and installed in
121. Remove white protective film from the dishwasher exterior.2. Install lower panels to the dishwasher.3. Remove any foreign material from inside
13Control PanelOperationA: ON/OFF power switch B: In-cycle light C: Wash cycle selector for dishes D: Wash cycle selector for pots and pans E: Wa
14OperationOperation1. Make sure the main power and water supplies are turned on and the dishwasher doors are closed.2. Push the power switc
15OperationOperationPOWERCYCLE3 MIN6 MIN1 MIN2 MINWASH CYCLERINSE PRESSUREWASH TEMPERATUREONOFF1. Make sure the power is on. 2. Make sure the cycl
16250200150100500OperationOperation (continued)POWERCYCLE3 MIN6 MIN1 MIN2 MINWASH CYCLERINSE PRESSUREWASH TEMPERATUREONPOWERCYCLE3 MIN6 MIN1 MIN2 MINW
17OperationOperation Summary ACTION RESULT1. Push ON/OFF switch UP to the ON position.2. Wait 10 minutes for water to reach proper temperature
18Cleaning Cleaning your dishwasher is the best maintenance you can perform. The cleaning intervals below are the minimum requirements for most dishwa
19CleaningDe-limingCAUTION: De-liming agents can cause chemical burns. Wear rubber gloves, eye protection and any other protective clothing as instru
ATTENTION:Complete the back of the POSTAGE PAID WARRANTY CARD below, then cut along the dashed lines and mail immediately to make sure that your machi
20MaintenanceMaintenanceWeekly1. Inspect all water lines for leaks and tighten at joints if required.2. Clean any detergent residue from the exterio
21TroubleshootingTroubleshootingBefore calling for service check the following conditions.1. Dishwasher main power and water supply is on.2. Machine
22TroubleshootingTroubleshooting (continued)Condition Cause SolutionInsufficient pumped spray pressureInsufficient or no final rinse spray pressureC
23Service Replacement PartsService Replacement PartsIllustration PageDHBT, DH1T Panels ...
24DHBT, DH1T Panels71210101111106159682349978
25DHBT, DH1T PanelsItem Part Description QtyNo. No. 1 321929 RH PANEL, NO CUT-OUT 12 324588 PANEL, INSTRUMENT (PRIOR TO S/N D3864) 1--- 327
26DHBT, DH1T Doors2426272018764528911121616192021212022171617151514101310312425231112
27DHBT, DH1T DoorsItem Part Description QtyNo. No. 1 100141 GRIP NUT, 1/4-20 SST 22 317345 BRACKET, DOOR CATCH 13 325921 HOOK, DOOR CATCH
28DHBTC, DH1TC Doors4312431313121168999810578141920151516161712521212222222423222423
29DHBTC, DH1TC DoorsItem Part Description QtyNo. No. 1 108053 PLUG, CORNER POST 22 107970 SCREW, 8-32 X 1" FILISTER HD. SST 323 112704
IMPORTANT IMPORTANTModelSerial #Date of Installation:Company Name:Telephone #: ( ) ---Contact:Address:Address:Telephone #
30Door Handle and Spring Assembly12232829345667799885110101415161718181920212022231310141310111111111212242525262626272424262724No longer used after S
31Door Handle and Spring AssemblyItem Part Description QtyNo. No. 1 112723 BOLT, 5/6-18 X 15" 22 108066 SPRING, EXTENSION 23 107397 B
32Track AssemblyStraight-throughTrack AssemblyCorner Track Assembly626816871151178777109466671098310910912224343243431
33Track AssemblyItem Part Description QtyNo. No. 1 0309472 TRACK, REAR 12 100073 BOLT, 1/4-20 X 1/2" TRUSS HD., SST 83 106482 WASHER,
34Wash and Rinse Spray Piping FRONTLEFT SIDE212376871310854531110912
35Wash and Rinse Spray PipingItem Part Description QtyNo. No. 1 325632 MANIFOLD, RINSE 12 113027 CONNECTOR, RINSE ARM 23 113028 CONNECTOR,
36Wash and Rinse Spray Arms11433Beginning with S/N D3863 and above22433Prior to S/N D38636578
37Wash and Rinse Spray ArmsItem Part Description QtyNo. No. 1 0507443 SPINDLE, RINSE ARM 22 0508376 NOZZLE, RINSE ARM (PRIOR TO S/N D3864) 1
38Scrap Screens and Drain Assembly23445671011111315161412889117
39Scrap Screens and Drain AssemblyItem Part Description QtyNo. No. 1 305164 SCREEN, SCRAP 10" 22 324582 PLATE, FILLER 13 100736 BOLT,
iRevision Date Pages Serial No. Effectivity DescriptionRevision HistoryRevision History7.1.02 All D3694
40Wash Tank Heat and ThermostatsThermostat bracket detail1234551014787811913121516163417206181819
41Wash Tank Heat and ThermostatsItem Part Description QtyNo. No. 1 113622 THERMOMETER, 4FT. CAPILLARY 12 109069 THERMOSTAT W/CAPILLARY 13 2
42Electric Booster AssemblyTO UPPER PIPINGFROM FILL VALVE53467891011121122
43Electric Booster AssemblyItem Part Description QtyNo. No. 1 100740 BOLT, 5/16-18 X 1" HEX HD., SST 22 102376 WASHER, FLAT 5/16" S
44k2 Steam Booster Assembly7985563444351011124426181828282729410532243113251818192324122330262422222118191729161313311424231512825272028
45K2 Steam Booster AssemblyItem Part Description QtyNo. No. 1 110189 BOOSTER, K2 SPIREX 12 315596 BRACKET, BOOSTER SUPPORT 23 105725 COUPL
46Hot Water Coil Tank Heat Assembly9512NOT SHOWN555585331314161415159191011171212337434123336611111255GRUNDFOS
47Hot Water Coil Tank Heat AssemblyItem Part Description QtyNo. No. 1 322280 COIL WELDMENT, STEAM/HOT WATER 12 100585 LOCKNUT, 1/" NPT B
48Single Source Gas Booster Pipings"CLOSEHHOT WATER OUT TO MACHINEFINAL RINSE AND COILHOT WATER OUT TANK HEAT COILHOT WATER OUTTO FINAL RINSE110°
49Single Source Gas Booster PipingItem Part Description QtyNo. No. 1 102521 TEE, 3/4" NPT BRASS 12 100184 NIPPLE, CLOSE 3/4" NPT BR
iiRevision History (continued)Revision History (continued)Revision Date Pages Serial No. Effectivity Description1.06.10 All D091
50DHBT Lower Fill Piping Assembly11CUSTOMERWATERINLETTO UPPERPIPING2109121415171618138655432571519
51DHBT Lower Fill Piping AssemblyItem Part Description QtyNo. No. 1 107550 VALVE, PRESSURE REGULATING 3/4" 12 102444 STREET ELL, 3/4&quo
52DHBT, DH1T Upper Fill Piping Assembly16912311826475WATER IN FROMLOWER PIPING1138141015 3
53DHBT, DH1T Upper Fill Piping AssemblyItem Part Description QtyNo. No. 1 100156 LOCKNUT, 3/4" NPT BRASS 12 100571 UNION 3/4" NPT B
54DH1T Lower Fill Piping Assembly1218764213CUSTOMERWATER IN6TO UPPERPIPING1091315141116181920175
55DH1T Lower Fill Piping AssemblyItem Part Description QtyNo. No. 1 102444 STREET ELL, 3/4" NPT BRASS 22 0309340 BRACKET, PLUMBING SUPPO
56Pump Assembly12374658910111213141617181920212223242528272930313226
57Pump AssemblyItem Part Description QtyNo. No. 1 324580 STRAINER 12 107966 GRIP NUT, 10-32 W/NYLON INSERT 13 104203 CLAMP, HOSE 24 1041
58Control Panel AssemblyPOWERCYCLEWASH CYCLE1 MIN2 MIN4 MIN6 MINWASHRINSE PRESSUREOFF16014012010080602017018019020021022070809590100105 C F605040200NS
59Control Panel AssemblyItem Part Description QtyNo. No. 1 0501361 SWITCH, ON/OFF (PRIOR TO D3863) 1--- 111980 CIRCUIT BRKER, ON/OFF (BEGIN W
iiiModel DescriptionsModel DescriptionsD-HBT - Straight-through with built-in boosterD-HBTC - Corner with built-in boosterD-H1T - Straight-through wit
60Control Cabinet Assembly Main Power Fuse Block mounted on machine base(115V/1 phase only)Main Power Transformer mounted on machine base(208V-575V/
Item Part Description QtyNo. No. 1 900911 TIMER BOARD (PRIOR TO D3863) 1--- 113597 TIMER BOARD (BEGIN WITH D3863) 12 106925 BLOCK, FUSE 30
62Dish racks, PRV123
63Dish racks, PRVItem Part Description QtyNo. No. 1 101273 RACK FLAT BOTTOM 12 101285 RACK, PEG 13 107550 VALVE, PRESSURE REGULATING (PRV)
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ADD JUMPER SETTING / SERIAL NUMBER INFORMATIONIL1 36BC1L3L23837BC1BC1L3L2L1L2L13837363736L1 3330ELECTRIC BOOSTER HEAT IF USED (SEE NOTE3)HC1L2 31L3 32
ivLimited WarrantyLIMITED WARRANTYChampion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115, and
vTable of ContentsTable of ContentsRevision History ........................
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